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Vernon
Industrial services

Snecma’s Vernon facility has developed a broad range of expertise which can be applied to all industries, even outside the space sector. Vernon’s offers consulting and other services covering a number of areas:

- Metrology
- Materials, chemistry, expert assessment
- Mechanical manufacture
- Test rig production and testing
- Risk management/RAMS (reliability, availability, maintainability, and safety)

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Our / nos services

Industrial services: metrology laboratories

Snecma has developed an extensive array of metrology resources and skills at Vernon.

Our calibration laboratories cover a wide range of disciplines: accelerometry, torque, displacement, liquid and gas flow metering, dimensions, forces, electricity, hygrometry, mass, pressure, temperature, time-frequency, etc.

These metrology laboratories have been accredited by COFRAC for over 20 years (Electricity-Magnetism No. 2-1506, Temperature No. 2-1505, Pressure No. 2-1505) and all operations are certified to ISO 9001:2000 and in compliance with ISO 17025.

Snecma provides its customers with a full package of services: in addition to on-site or laboratory calibration, our teams can manage all measurement equipment, train customer staff and provide assistance in all aspects of measurement.

Metrology Products Manager:
- Bertrand Hamel
- Phone: +33 (0)2 32 21 75 74
- Fax: +33 (0)2 32 21 76 65
- bertrand.hamel@snecma.fr

Industrial services: materials, chemicals & test laboratories

Vernon’s materials, chemistry and test laboratory is equipped with the state-of-the-art resources needed to perform a wide range of tests, inspections and investigations of customers’ equipment and materials.

Materials and processes:
- Material selection and data
- Production process selection and qualification
- Investigations of materials and special metallurgical studies.

Investigations of components:
- Materials after tests or for revalidation.
- After incidents (e.g., determining cause of failures.).

Non-destructive testing:
- Material condition, inspections, dimensional and functional checks by X-rays, X-ray tomography, dye penetrant testing, ultrasound, etc.
- Surface finish (2D and 3D profilometry) and monitoring of material wear.

Mechanical testing:
- Static tests (tension, compression, etc.) from -269°C to 1000°C.
- High-cycle fatigue (HCF), low-cycle fatigue (LCF) and fracture mechanics (fracture toughness and cracking rate) tests from -269°C to ambient conditions.
- Centrifugation tests with cryogenic test rig capable of tests up to 200,000 rpm, from -269°C to ambient conditions.

Physical-chemical analyses:
- Identification of pollutants, and various investigations (on liquid, solid, or gas).
- Compatibility and safety studies.
- Gas analysis (from 1 percent to a few ppb).
- Tests of air (VOC, nitrosamines, hydrocarbons, volatile acids, etc.), water (heavy metals, nitrogen compounds, ions in solution, etc.), soil (heavy metals) and waste for reprocessing (solvents, mud, oil, etc.).
- Inspections of lubricants (oil and grease).
- Acceptance testing of materials and ingredients, monitoring of surface treatment baths.

Laboratory Product Manager
- Christophe Blondeau
- Phone: +33 (0)2 32 21 76 53
- Fax: +33 (0)2 32 21 75 60
- christophe-j.blondeau@snecma.fr

Industrial services:design, manufacture, assembly and inspection

Snecma offers an exceptional array of design, manufacture, assembly and inspection skills and resources. We can provide either specific services or a comprehensive package for the production of prototype parts, or small and medium production runs.

We machine all materials, especially refractory alloys, Inconel steels, Waspalloy, steel, titanium alloys, light alloys, etc.

- Design and methods: CAD, CAM and CAPM, etc.
- Milling - 3 to 5 axis: high-precision positioning to 0.01 mm, machining of complex hydraulic conduits, high-speed machining, turning between points, etc.
- Turning - 3 and 4 axis: vertical, parallel turning, high-speed machining, precision to 0.01 mm.
- Special processes: process development and qualification, heat treatments, surface treatments, electro-erosion, welding, etc.
- Tubing: dia. 3 to 100 mm, laser vision tracing system, NC bending, welding, cleaning and packaging clean room, radiographic and penetrant inspections of welds, proof pressure test and gas leaktightness, etc.
- Assembly: assembly shops, clean rooms, fitting, modeling, laminar flow hoods, etc.
- Inspection and testing: dimensional inspections (Zeiss 3D machines, etc.), non-destructive testing (NDT), etc.
- Other services: conventional turning and milling, stoving, conventional and NC turning between points, plane and cylindrical grinding, boring, honing, etc. Consulting and technical assistance.

Snecma Vernon’s competitive advantage is its ability to organize all aspects of your production projects.

Production Products Manager:
- Alain Laforge
- Phone : +33 (0)2 32 21 73 78
- Fax : +33 (0)2 32 21 78 45
- alain.laforge@snecma.fr

Industrial services: Custom-tailored tests

Snecma offers a wide range of testing services and products for industry.

Engineering of test benches and facilities:
- Specification, design and modification of test facilities: project management, R.A.M.S., etc;
- Engineering of fluid systems: cryogenic systems (LH2, LOX, LN2), hot gases, hydraulics, very high-pressure pneumatics;
- Engineering of measurement, control and command systems: data acquisition and processing, instrumentation system precision, complex sequences and monitoring operations, safety, ergonomics and human factors.

Test execution:
- Testing: piece parts, subassemblies or complete systems on existing or custom-designed test facilities;
- Real-time data processing and control-command: centralization of test data, multi- customer offline data processing, etc;
- Operation: cryogenic system fluids (LH2, LOX, LN2), hot gases, hydraulics, pneumatics, etc;
- Control of hazardous products: cryogenic fluids, pyrotechnic equipment and hardware under development, etc;
- Test zone: 116 hectares fully enclosed, Seveso II classification, pyrotechnic regulations, on-site fire-fighting service, centralized safety control center, etc;
- Management of test facilities and test analysis.

Instrumentation engineering:
- Development and supply of instrumentation: high-precision sensors for severe environmental conditions.
- Metrology laboratories: calibration, verification and inspection of measurement devices and facilities.

Consulting and training services:
- Industrial risk studies: safety objectives, compliance with regulations (classified facilities, Seveso II, pyrotechnic regulations, occupational health and safety).
- RAMS consulting services and risk management: functional mapping, FMECA, area analysis, risk analysis, etc.
- Consulting services for classified facilities: hazard studies, impact studies, classified facility applications, operating permit.
- Instrumentation consulting.

Test Product Manager:
- Gilles Aubry
- Phone: +33 (0)2 32 21 73 77
- Fax: +33 (0)2 32 21 76 65
- gilles.aubry@snecma.fr

Industrial services: Risk management/RAMS

A company that wants to maintain and grow its market share has to guarantee industrial safety, and achieve maximum cost-effectiveness.

These objectives are determined according to each company’s timeframes, safety considerations, performance requirements, overall cost and many other factors.

A successful project is the result of a number of key steps, including:
- identify the real requirement
- deliver the right response
- manage the technical, time and economic risks.

Snecma has developed an initiative called PACTE, the French acronym for Technical and Economic Competitiveness Enhancement Process. PACTE is a cross-functional approach to controlling risks in management, design, production and operation

Companies generally face the following problems, although to varying degrees:
- Optimizing decisions and validating choices
- Optimizing design and production processes
- Reducing time to market for new products
- Reducing development costs
- Adapting supplier specifications to actual requirements.

PACTE quickly adapts to each company’s specific environment, providing quick results and significant savings in various business sectors.

Risk Management/RAMS Product Manager:
- Jean-Pascal Pitton
- Phone: 00 33 2 32 21 72 66
- Fax: 00 33 2 32 21 77 44
- jean-pascal.pitton@snecma.fr